Federal OSHA · osha.gov
Program-Based Standards

Respiratory Protection — Medical Evaluation Medical Surveillance

Respirator use imposes physiological burden (cardiopulmonary stress) requiring medical clearance; affects any worker required to wear a respirator across general industry and construction.

General Industry

Who is covered: Every employee required to use a respirator must receive a medical evaluation to determine ability to use a respirator before fit testing or use; also when re-evaluation triggers arise.

Evaluation performed by: PLHCP — physician or other licensed health care professional

🩺 Baseline / Pre-Placement

Before the employee is fit tested or required to use a respirator in the workplace — 1910.134(e)(1)

  • OSHA Respirator Medical Evaluation Questionnaire — Appendix C (Mandatory), Part A, Section 1 (basic info: name, age, height, weight, job title, respirator type) and Section 2 (mandatory medical-history/symptom questions, Q1-8 cardiopulmonary; Q10-15 mandatory for full-facepiece/SCBA users) — covering tobacco use; seizures/diabetes/allergies/claustrophobia; pulmonary conditions (asthma, emphysema, TB, lung cancer); current respiratory symptoms (shortness of breath, cough, wheeze, chest pain); cardiovascular history/symptoms (heart attack, angina, arrhythmia); current cardiac/respiratory/BP/seizure medications; prior respirator-use problems
  • Alternatively, an initial medical examination that obtains the SAME information as the Appendix C questionnaire (equivalent entry pathway)
  • Appendix C Part B questions at the PLHCP's discretion (occupational exposures, work intensity/duration, environmental conditions, additional protective clothing)
Abnormal results & exposure-event protocols

Abnormal Results & Exposure-Event Protocols

  • Employee answers 'yes' to any of questions 1-8 in Section 2, Part A of Appendix C, OR the initial medical exam shows a need 1910.134(e)(3)(i)-(ii): Employer provides a FOLLOW-UP medical examination by the PLHCP; the follow-up exam includes any medical tests, consultations, or diagnostic procedures the PLHCP deems necessary to make a determination of fitness to use a respirator. Tests: Medical examination by the PLHCP, Any medical tests, consultations, or diagnostic procedures the PLHCP deems necessary (e.g., spirometry or chest X-ray ONLY if the PLHCP deems them necessary — not mandated by the standard)
  • Additional medical re-evaluation required when: (i) the employee reports medical signs/symptoms related to ability to use a respirator; (ii) a PLHCP, supervisor, or respirator program administrator informs the employer that re-evaluation is needed; (iii) information from the respiratory protection program (including observations during fit testing or program evaluation) indicates a need; or (iv) a workplace change occurs that may substantially increase the physiological burden on the employee. 1910.134(e)(7): Provide an additional medical evaluation (questionnaire or exam as appropriate) to re-determine the employee's ability to use the respirator. Tests: Repeat medical evaluation via Appendix C questionnaire or examination, as indicated by the trigger

Reporting Requirements

Who performs the evaluationPLHCP (physician or other licensed health care professional whose scope of practice permits the services in paragraph (e))
Reported to employerPLHCP provides a WRITTEN RECOMMENDATION limited to: whether the employee is medically able to use the respirator; any limitations on respirator use (including for emergency/high-burden conditions); the need for a follow-up medical evaluation; and a statement that the PLHCP has provided the employee a copy of the recommendation. No clinical findings or diagnoses are disclosed.
Reported to / for the employeePLHCP must provide the employee a copy of the PLHCP's written recommendation.
Time limitsEvaluation must be completed before fit testing or first respirator use. No fixed turnaround stated for the recommendation beyond that it precede respirator use.
RecordkeepingMedical evaluation records (questionnaire and PLHCP recommendation) retained per 29 CFR 1910.1020 — duration of employment plus 30 years. The completed questionnaire is confidential to the PLHCP; the employer is not given the questionnaire itself.

Medical Removal Protection

No medical removal protection — this is a medical clearance/evaluation to use a respirator, not a removal-based surveillance program. There is NO fixed periodic interval; re-evaluation is trigger-based (see abnormal_protocols).

Construction

Who is covered: Construction respiratory protection standard (1926.103) incorporates 1910.134 by reference — the SAME medical evaluation requirements apply to construction workers required to use respirators.

Evaluation performed by: PLHCP — physician or other licensed health care professional

🩺 Baseline / Pre-Placement

Before the employee is fit tested or required to use a respirator in the workplace — 1910.134(e)(1)

  • OSHA Respirator Medical Evaluation Questionnaire — Appendix C (Mandatory), Part A, Section 1 (basic info: name, age, height, weight, job title, respirator type) and Section 2 (mandatory medical-history/symptom questions, Q1-8 cardiopulmonary; Q10-15 mandatory for full-facepiece/SCBA users) — covering tobacco use; seizures/diabetes/allergies/claustrophobia; pulmonary conditions (asthma, emphysema, TB, lung cancer); current respiratory symptoms (shortness of breath, cough, wheeze, chest pain); cardiovascular history/symptoms (heart attack, angina, arrhythmia); current cardiac/respiratory/BP/seizure medications; prior respirator-use problems
  • Alternatively, an initial medical examination that obtains the SAME information as the Appendix C questionnaire (equivalent entry pathway)
  • Appendix C Part B questions at the PLHCP's discretion (occupational exposures, work intensity/duration, environmental conditions, additional protective clothing)
Abnormal results & exposure-event protocols

Abnormal Results & Exposure-Event Protocols

  • Employee answers 'yes' to any of questions 1-8 in Section 2, Part A of Appendix C, OR the initial medical exam shows a need 1910.134(e)(3)(i)-(ii): Employer provides a FOLLOW-UP medical examination by the PLHCP; the follow-up exam includes any medical tests, consultations, or diagnostic procedures the PLHCP deems necessary to make a determination of fitness to use a respirator. Tests: Medical examination by the PLHCP, Any medical tests, consultations, or diagnostic procedures the PLHCP deems necessary (e.g., spirometry or chest X-ray ONLY if the PLHCP deems them necessary — not mandated by the standard)
  • Additional medical re-evaluation required when: (i) the employee reports medical signs/symptoms related to ability to use a respirator; (ii) a PLHCP, supervisor, or respirator program administrator informs the employer that re-evaluation is needed; (iii) information from the respiratory protection program (including observations during fit testing or program evaluation) indicates a need; or (iv) a workplace change occurs that may substantially increase the physiological burden on the employee. 1910.134(e)(7): Provide an additional medical evaluation (questionnaire or exam as appropriate) to re-determine the employee's ability to use the respirator. Tests: Repeat medical evaluation via Appendix C questionnaire or examination, as indicated by the trigger

Reporting Requirements

Who performs the evaluationPLHCP (physician or other licensed health care professional whose scope of practice permits the services in paragraph (e))
Reported to employerPLHCP provides a WRITTEN RECOMMENDATION limited to: whether the employee is medically able to use the respirator; any limitations on respirator use (including for emergency/high-burden conditions); the need for a follow-up medical evaluation; and a statement that the PLHCP has provided the employee a copy of the recommendation. No clinical findings or diagnoses are disclosed.
Reported to / for the employeePLHCP must provide the employee a copy of the PLHCP's written recommendation.
Time limitsEvaluation must be completed before fit testing or first respirator use. No fixed turnaround stated for the recommendation beyond that it precede respirator use.
RecordkeepingMedical evaluation records (questionnaire and PLHCP recommendation) retained per 29 CFR 1910.1020 — duration of employment plus 30 years. The completed questionnaire is confidential to the PLHCP; the employer is not given the questionnaire itself.

Medical Removal Protection

No medical removal protection — this is a medical clearance/evaluation to use a respirator, not a removal-based surveillance program. There is NO fixed periodic interval; re-evaluation is trigger-based (see abnormal_protocols).

How this compares to Cal/OSHA: Essentially aligned — 8 CCR 5144(e) tracks 29 CFR 1910.134(e) nearly verbatim (same pre-use evaluation, same PLHCP definition, same Appendix C questionnaire pathway, same follow-up and four re-evaluation triggers). Difference is jurisdictional/administrative only. Federal splits the requirement across general industry (1910.134) and construction-by-reference (1926.103); California applies a single 5144 across covered work.

Occu-Med handles Respiratory Protection — Medical Evaluation surveillance end-to-end

Scheduling, exams, lab panels, physician review, removal/return determinations, and audit-ready recordkeeping — fully compliant with Federal OSHA requirements.